TDF Corner Making Machine: Precision Fabrication for Duct Flanges

TDF Corner Making Machine: Precision Fabrication for Duct Flanges

In HVAC duct manufacturing, ensuring accurate and reliable connections at the corners is crucial for the performance and efficiency of ventilation systems.

The TDF Corner Making Machine is an advanced solution designed for producing TDC (Table Duct Connection) and TDF (Table Duct Flange) flanges,

specifically focusing on the corner sections.

This machine streamlines the fabrication process, enhancing productivity while maintaining high quality.

Overview of the TDF Corner Making Machine Components

The TDF Corner Making Machine consists of several essential components that work together to produce precise duct flange corners efficiently:

1.De-Coiler (800kg):

The de-coiler is designed to handle 800kg coils of sheet metal.

It unwinds the material smoothly, allowing for seamless feeding into the production line.

An integrated uncoiler and straightener option improves factory space utilization, making it a highly efficient choice.

2.Material Feeding Device:

This system automatically adjusts the feeding time according to output speed, ensuring a consistent flow of material.

The mechanical step feeder enhances precision, allowing for accurate positioning of the material as it enters the subsequent processes.

3.Punching Machine (C-Frame Fixed Table Press):

The punching machine is equipped with progressive corner moulds capable of handling material thicknesses of 1.0mm to 1.2mm.

This robust C-frame design allows for high-pressure operations required to make precise corners for TDC/TDF ducts, ensuring a snug fit during assembly.

4.Leveler (Optional):

The optional leveler improves the quality of the processed metal by straightening it before it reaches the punching machine.

This is crucial for ensuring that corners are formed accurately and prevents any misalignment that could affect the final duct assembly.

5.TDC/TDF Progressive Duct Corner Moulds:

The specialized moulds are designed to create specific corner profiles that meet varying requirements in duct fabrication.

Preda Machine offers customization options, allowing manufacturers to produce corners tailored to their specific needs.

Enhanced Features of the TDF Corner Making Machine

1.CNC Feeder (KRC Series):

The CNC feeder integrates an uncoiler and straightener into one unit, minimizing the processing footprint.

The balance-adjusting equipment enhances precision, ensuring a smooth and accurate feeding process.

This innovation allows for better space management within the manufacturing facility.

2.Stone-Making Roller Technology:

The rollers used in the machine are made of solid bearing steel and are treated with hard chrome plating.

This results in lower wear and high precision, prolonging the operating life of the machine.

3.Advanced Controls:

Equipped with precision adjusting micro components and modern electronic elements, the TDF Corner Making Machine operates with minimal breakdown risks.

The use of Japanese magnetic contractors ensures a long service life and reliable operation.

4.Flexible Speed Control:

The machine employs a step-less variable speed control mechanism that allows for normal and high-speed operations.

Controlled by modern frequency converters, it maintains stability in feeding and straightening processes, adapting seamlessly to production requirements.

5.Robust and Rigid Construction:

Built with a highly rigid structure and powered by a strong motorized feeder, the TDF Corner Making Machine is designed to endure the rigors of high-volume production while delivering consistent quality.

Benefits of the TDF Corner Making Machine

•Increased Efficiency:

With its integrated systems and automatic adjustments, the TDF Corner Making Machine enhances production efficiency by reducing setup times and increasing throughput.

•High Precision:

The machine's advanced technology ensures that corners are formed accurately, leading to tightly fitting duct sections that minimize air leakage.

•Customizability:

With the ability to customize corner moulds to meet specific requirements, this machine allows manufacturers to adapt to various project needs effortlessly.

•Reduced Labor Costs:

Automation of the corner forming process decreases the need for manual labor, resulting in cost savings and allowing workers to focus on other critical tasks.

The TDF Corner Making Machine from Preda Machine is a vital solution for HVAC duct manufacturers looking to improve their duct fabrication processes.

With its innovative design, advanced features, and emphasis on efficiency, this machine ensures high-quality corner production that meets the demands of modern HVAC systems.

Investing in a TDF Corner Making Machine enhances your operational capabilities, reduces costs, and ensures that your ductwork meets the necessary performance standards.